Effectively and efficiently employ machinery, materials, methods and manpower through the use of lean six sigma tools. It is hoped that the company uses the value stream map for the future implementation of lean manufacturing, in order to increase productivity and improve the quality of goods produced by. The minimal envelope ensures the elimination of excess flat space at the workstation or machine. When a business operates according to lean principles, all departments within. The following is a partial transcript of a guest lecture given at carnegie mellon university australia on the 18th of july 2014. Improve productivity and increase profits through lean manufacturing.
In the book, the authors examined the manufacturing activities exemplified by the toyota production system. The tools associated with lean will be explained individually and then brought together to. The lecture was delivered by paul smith as an introduction to lean manufacturing for students undertaking the master of science in information technology course. This creates a 100% defective free end product that is sold to the customer. Jidoka is the japanese word for automation with a human touch, which is the method developed by tps and used in lean that seeks to. Lean production aims to cut costs by making the business more efficient and.
The core idea of lean manufacturing is actually quite simplerelentlessly work on eliminating waste from the manufacturing process. Lean has been described as a manufacturing process, but it is much more than that. This approach can be applied to all aspects of a business from design, through production to distribution. Lean thinking is the method used to combat waste pioneered by the toyota company in japan after wwii.
An introduction to lean manufacturing free download as powerpoint presentation. Ams is an innovation above additional industrial system such as cellular manufacturing systems, lean manufacturing systems. Introduction to lean is the perfect introductory course. Fundamentals of lean professor deborah n ght nga september 12, 2005. Lean production is an approach to management that focuses on cutting out waste, whilst ensuring quality.
Introduction to lean manufacturing the objective of a lean approach to manufacturing is to maximize the value of the product to the customer while minimizing waste. How to adapt it, how to minimize the losses is all about lean that is simplified. Introduction to lean manufacturing lean production. Introduction to lean principles introduction to lean office and service lean tools, methodologies, and levels of deployment identify the roles and responsibilities of the lean implementation team integration of roles into an organization. Improving your business management can give you the competitive advantage you need to grow your business and thrive. Lean is a methodology to reduce waste in a manufacturing system without sacrificing productivity. Rules to consider all work shall be highly specified as to content, timing, sequence, and outcome. All improvements shall be conducted using a scientific method at the lowest possible level of the organization. Lean manufacturing training provides learners with a comprehensive understanding of how lean manufacturing works in a manufacturing company. Lean manufacturing seminar and ppt with pdf report. Introduction to lean manufacturing training introduction to lean manufacturing training provides you with the techniques for streamlining missions in any manufacturing environment. His experience spans 20 years with an international oil company where he held a number of management positions. The material in this ebook also appears in the print version of this title. Pdf on jan 1, 2015, vineet kumar goel vikas gupta rajesh kumar bansal and.
Lean concepts why lean, lean terminology, identifying wastes, value stream mapping methods and the linkage between lean and six sigma and lean practices streamlining the value stream, workplace organization, ensuring predictability and. Lean six sigma has been applied successfully to virtually any industry. The 8 areas of waste can be used to understand the inefficiencies. The good news is that just about every company has a tremendous opportunity to improve, using lean manufacturing techniques and other manufacturing best practices. Commercial and naval ship construction deliverable 2. Pdf the competitive scenario requires organizational strategies increasingly elaborated, creating the need of companies to structure. Continuously improving manufacturing tpm, lean and six. Less than 1% of total manufacturing lead time is the norm.
Lean manufacturing lm is a management system focused on eliminating waste and activities that do not add value, with the aim of reducing costs and improving the quality and productivity of. Defects and wastage reduce defects and unnecessary physical wastage unnecessary features cycle times. To gain a basic understanding of lean concepts to be able to apply some of the lean tools into work understand basic process improvement. The course can be taken by an organizations entire workforce no matter what skill level the employee is currently at. Lean manufacturing made easy introduction to lean udemy. Set of tools and techniques to eliminate wastages reduce production costs and wip objectives. Over the past 10 years or so, lean manufacturing has been receiving. A thorough overview of lean manufacturing provides details of cost and cash flow, velocity and lead time, and discusses how waste affects both profit and customer satisfaction. Agile manufacturing system comes as an option for twenty first century manufacturing system ramesh and devadasan, 2007. Reducing the number of kanban increases the systems sensitivity to changes or problems. Many companies in the manufacturing industry use lean manufacturing principles lmp to maximize their profit, minimize their cost of production, and.
This course provides an overview on the concept of lean manufacturing. It helps students understand the foundational concepts of lean along with sharing key principles, tools and techniques. This understanding will help determine which lean principles are appropriate for implementation. All work shall have a direct path for products and services. Lean manufacturing is a systematic approach to identifying and eliminating waste nonvalueadded activities through continuous improvement by flowing the product at the pull of the customer in pursuit of perfection lean manufacturing seminar ppt with pdf report. Lean thinking is a business methodology which aims to provide a new way to think about how to organize human activities to deliver more benefits to society and value to individuals while eliminating waste. Lean thinking provides for change that allows you to do more with less while coming closer to providing customers with. An introduction to lean manufacturing asq section 614 dinner meeting tuesday,march 11, 2008 tonights objectives learn to identify the 7 major wastes in any work gain a highlevel understanding of lean participate in the star exercise and learn to complete two tools that you can take back to work and use immediately questions and answers for. Rexroth corporation is also the worlds leading supplier of power and free nonsynchronous assembly conveyors.
Lean 101 nov2011 forprinting lean manufacturing lei. Lean manufacturing a free powerpoint ppt presentation displayed as a flash slide show on id. This ams covers the response of the customer on priority basis. It encompasses all aspects of business, including payments processing and project management as well as manufacturing. Principles, tools, and methods 5 since continuousflow, oneatatime manufacturing is another goal of lean manufacturing, it is important that each workstation or machine be designed to fit within a minimal envelope. Note for ocw viewers this talk presents an overview of the teaching simulation used in 16. Find out what 5s is all about in this entertaining and simple video. Application of lean in manufacturing has led to much cost removal via the elimination of wasteful efforts. Leanmanufacturing steel founders society of america. Completely defectfree parts must flow to each subsequent process. Ppt lean manufacturing powerpoint presentation free to. New goals in manufacturing systems combined benefits of craft and mass production improved quality.
By the end of the course, participants will begin thinking lean, that is, thinking in terms of. In 1990 he founded quality consultants which teaches and applies lean techniques to small entrepreneurs and fortune 500 firms, principally in the united states, mexico, and canada. Lean manufacturing lean manufacturing definition of lean lean manufacturing definition of lean process is a. Lean manufacturing refers to a manufacturing improvement process based on the fundamental goal of toyota production system tps in order to minimize or eliminate waste while maximizing production flow tapping, 2002. A comprehensive overview of lean manufacturing delivers cost and cash flow, velocity and lead time, and deliberates how waste impacts both profit and customer happiness.
Introduction to lean manufacturing introduction to lean manufacturing achieving worldclass. In this 1hour webinar youll learn what lean is, why lean is good for business and how some of the basic lean concepts like 8 wastes and visual management can slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. There are some considerations to success of lean manufacturing like. The basic ideas behind the lean manufacturing system, which have been. Reviewing the essentials of lean thinking and terminology. Techniques that enable you to deliver higher quality products at significantly lower costs. Tpm methodology implementation, change of behaviour and culture. Engage all employees to use effective problem solving tools to make permanent and significant reduction in plant losses. The 7 wastes of lean, or muda the 7 wastes, in lean, are considered to be the root of all unprofitable activity within an organization. Our goal was to develop lean manufacturing course material for high school students in machine tool. The talk focuses on removing waste from business processes to improve productivity, quality and safety. Fun introduction to 5s for lean manufacturing training. Introduction to lean manufacturing shinka management.
Mekong capitals introduction to lean manufacturing page 2 of 20 1. Read and share lean manufacturing blogs and listen to lean podcasts to stay engaged and motivated in your lean practice. Continuous flow lean usually aims for the implementation of a continuous production flow free of. An introduction to lean tools and methodologies 2 class objective provide a practical demonstration on how the basic lean tools 7 wastes, 5s, standard work and the rapid improvement kaizen event can transform government operations. The concept of lean manufacturing was developed for maximizing the resource utilization through minimization of waste, later on lean was formulated in response to the fluctuating and competitive. Our introduction to lean manufacturing course presents methods for streamlining operations in any manufacturing environment. The purpose of this study is to develop a value stream map for xyz manufacturing company in minnesota and identify wastes and make recommendations for improvement. Research and practice demonstrates the power of synergy. It can take many forms, but the basic idea is to eliminate anything and everything that does not add value from the perspective of your customer. An introduction to lean manufacturing lean manufacturing. Introduction to lean manufacturing training tonex training. Research and practice is an ebook to download free of charge the business world is competitive, and often cutthroat.
Developmnt of lean manufacturing course material worcester. For warehouses, manufacturing and distribution centers. Many manufacturing organizations realize the importance of practicing lean techniques. Although the concepts behind lean manufacturing are simple, they can be challenging to implement in our complex, everchanging work environments. The customer defines what is of value in terms of what they would pay for the product or service. Connect with a lean six sigma expert for a free initial consultation to learn more about how lean six sigma can be easily applied within your organization. Learn what lean is, why it matters, and how to lay the groundwork for a successful lean journey. The essence of lean introduction to lean manufacturing. Lean is a science in manufacturing that helps you identify the nonvalue added activities in the process that indirectly increases your manufacturing cost. Lean tool provides massive opportunities for companies to reduce waste and hence save money. Strengthen your lean muscles by reading lean books to learn theory and principles.